Rapid-air CUT-TO-LENGTH WITH MULTI-STROKE Uživatelský manuál

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RAPID-AIR CORPORATION
4601 KISHWAUKEE ST. ROCKFORD, IL 61109-2925
Phone: (815) 397-2578 Fax: (815) 398-3887 Web Site: www.rapidair.com
CUT-TO-LENGTH
WITH MULTI-STROKE
OPERATING INSTRUCTIONS
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Strany 1 - OPERATING INSTRUCTIONS

RAPID-AIR CORPORATION4601 KISHWAUKEE ST. • ROCKFORD, IL 61109-2925Phone: (815) 397-2578 • Fax: (815) 398-3887 • Web Site: www.rapidair.comCUT-TO-LENG

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Cut to Length with Multi Stroke Programdrive will give the number of the control also check the disconnect fuses for the correct fuse size. 460 VAC

Strany 3 - TABLE OF CONTENTS

Cut to Length with Multi Stroke ProgramINTERFACING SERVO FEED WITH A CUTTER The servo drive unit is programmed to feed each time a signal is receive

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Cut to Length with Multi Stroke ProgramOnce the servo/cutter combination is in place and the cables have been attached, you can proceed with testing t

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Cut to Length with Multi Stroke ProgramSelect the “inch” function (F2 on keypad) on the manual mode screen. Visually check that the rolls rotate both

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Cut to Length with Multi Stroke Programthe feed rolls and anti-backup rolls to accept the material. You could also open the rolls manually by lifting

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Cut to Length with Multi Stroke ProgramThis is a normally open contact from a switch or device that monitors the loop of material prior to the servo f

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Cut to Length with Multi Stroke Program C. ENABLE INPUT (J4)Pin 5 & 6) The enable input is shipped from the factory, jumpered, so that the Pac-

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Cut to Length with Multi Stroke Program F. AUTOMATIC OUTPUT (J52)TB2-11) This output must be tied to a solid state relay to interface to the outsid

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Cut to Length with Multi Stroke Program1. Select a job number. 2. Input or review parameter for that job number. 3. Thread up material in manual

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Cut to Length with Multi Stroke ProgramTo enter this function, turn off the program by depressing the master stop button. Turn on the program again a

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Cut to Length with Multi Stroke ProgramCut to Length with Multi Stroke Program The standard multi-stroke program is a multiple feed length program w

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Cut to Length with Multi Stroke Program We will use a feed length of three inches and want to run at a reasonable cycles per minute. The main menu

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Cut to Length with Multi Stroke Program being used for forward and F3 for reverse movement. Press F4 to leave the “inch” mode.

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Cut to Length with Multi Stroke Program DRIVE ROLL PARALLELISM ADJUSTMENT Every servo feed has an eccentric adjustment screw to adjust

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Cut to Length with Multi Stroke Programmaterial tracking seems to be a problem then this could be a way of solving the problem. To test if the rolls

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Cut to Length with Multi Stroke ProgramTROUBLESHOOTING CHART PROBLEM CAUSE RE

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Cut to Length with Multi Stroke ProgramNo roll action No air Check air line

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Cut to Length with Multi Stroke Program Low roller force Raise roller

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Cut to Length with Multi Stroke ProgramMaterial feeds off Edge guides not set Set edge guides center

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Cut to Length with Multi Stroke Program Fault signal on Pac-Sci Servo fault Recycle power is display

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Cut to Length with Multi Stroke ProgramMOTOR SERVICE The servo motor is flanged mounted and secured with four socket head cap screws. The motor remov

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Cut to Length with Multi Stroke Program The job, sequence and repeats are software programmable. TABLE OF CONTENTS CHARTS AND DRAWINGS DIRECTORY

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Cut to Length with Multi Stroke ProgramROLLER AND GEAR BOX ASSEMBLY At this stage of disassembly, all field maintenance components are exposed and eas

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Cut to Length with Multi Stroke Program SERVO FAULT DISPLAYThe Pacific Scientific drive has a list of internal faults and displays the number of

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Cut to Length with Multi Stroke ProgramGuidelines - 0 means the drive is not faulted and not enabled, while 8 means the drive is not faulted and enabl

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Cut to Length with Multi Stroke Program (Blinking) A 10 Bus OV detected by DSP (Blink

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Cut to Length with Multi Stroke Program(Alternating) E5* 229 Control Card hardware not compatible

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Cut to Length with Multi Stroke Program3. The mechanical roll release shaft located at the exit side of the feed. Three screws have to be removed an

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Cut to Length with Multi Stroke ProgramPeriodically grease with lubriplate or equivalent grease to anti-backup (if purchased) & pinch roll actuati

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Cut to Length with Multi Stroke ProgramCAUTION - Do not wear loose clothing around the servo feed rolls WARRANTY ALL SALES BY THE COMPANY ARE MADE S

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Cut to Length with Multi Stroke Program You may not without expressed permission from Rapid-Air: A. Copy, distribute, or document the program for ot

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Cut to Length with Multi Stroke ProgramThe first screen to be displayed on the operator terminal will look like this:

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Cut to Length with Multi Stroke Program SERVO INTERFACING EXPLANATION pg. 11 PROGRAMMING PROCEDURE

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Cut to Length with Multi Stroke Program ENTER JOB NUMBER=XX PRESS F4 KEY ONCE

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Cut to Length with Multi Stroke Program NUMB OF SEQUENCES=XX PRESS F4 KEY ONCE

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Cut to Length with Multi Stroke Program FEED PARAMETER OUT OF RANGE. THE LEN

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Cut to Length with Multi Stroke ProgramAfter pressing the F4 key and the parameters are within the operating range, the following screen appears.

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Cut to Length with Multi Stroke Program F4=EXIT MANUAL MODE CYCLE ROLL WITH KEY

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Cut to Length with Multi Stroke Program Pressing the F4 key once will restart the program to the jog mode screen so that jog is now active.

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Cut to Length with Multi Stroke Program MANUAL MODE F1=INCH F2=SINGLE FEED MOD

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Cut to Length with Multi Stroke Program F3=AUTOMATIC CYCLE F4=REVIEW JOB PROGRA

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Cut to Length with Multi Stroke Program F2=CONTINUOUS If the F2

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Cut to Length with Multi Stroke Program F3=AUTOMATIC CYCLE If th

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Cut to Length with Multi Stroke Programthen pressing the F3 key will display the following screen.

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Cut to Length with Multi Stroke Program BATCH COUNTER=000000

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Cut to Length with Multi Stroke Program (xxx *example of fault

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Cut to Length with Multi Stroke Program JOB NUMB=00 ENTER IN THE SEQ=00 THEN

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Cut to Length with Multi Stroke Programthe sequence would be changed in the job memory for any future running of the job. The repeats, outputs, pilot

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Cut to Length with Multi Stroke Program F4=RETURN TO RAMP COUNT Pressing the F1-batch counter key allows the oper

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Cut to Length with Multi Stroke Program PRESS F1 OR F2 Pressing

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Cut to Length with Multi Stroke Program The servo feed gets it’s “go” signal to feed from the cutter returned switch and it in turn, the servo gives

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Cut to Length with Multi Stroke ProgramExample of sequences within a job. Job 01, 4 sequences sequence 1 5.0 inch rep-100 sequence 2 8.0 inch rep-

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Cut to Length with Multi Stroke Programtime, are all that is required for a new setup. Routine jobs can be stored, recalled, changed, saved or run wi

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